Capability
How the components are made and checked
Fittings are manufactured at our own works at Haridwar, Uttarakhand. That is what keeps dimensional control, material control and the documentation that evidences both in one place.
- Works
- Haridwar, Uttarakhand
- Manufacturing since
- 2017
- Material families
- 5
- Certifications
- 5
IllustrationWhat we produce
Three forms, one works
Most enquiries are answered by one of these. Which is right depends on the service, the size and what the specification will accept.
Seamless
Formed from seamless pipe or bar with no longitudinal weld, for the highest-integrity service where a weld seam is not acceptable.
Welded
Formed from welded pipe and plate, the economical choice across large-bore utility, water and general process service.
Fabricated
Built up from plate and pipe where a size, angle or configuration falls outside the standard range: miter elbows, lateral tees, barred tees and non-standard reducers.
Full dimensional data, wall thicknesses and pressure classes for each range are in the Technical Catalog, and the standards themselves are summarised on the standards reference.
Assessed and certified
Management systems and product directives
The quality, environmental and safety systems, and product directives, we are assessed against.
- ISO 9001:2015Quality management system
- ISO 14001:2015Environmental management system
- ISO 45001:2018Occupational health and safety management system
- PED 2014/68/EUPressure Equipment Directive: quality system compliance assessment
- Machinery Directive 2006/42/ECTechnical file compliance assessment
Process
From material receipt to despatch
Seven steps, each with a check that has to pass before the work moves on, so nothing leaves that has not been reconciled to what you ordered.
Material receipt
Incoming pipe, plate and bar are checked against the order and the mill documentation before anything reaches production, so a grade discrepancy is caught at the gate rather than at inspection.
Forming
Elbows, bends, tees, reducers, caps, collars and stub ends are formed to the dimensional requirements of the governing standard: ASME B16.9 for buttweld and B16.11 for forged.
Welding and fabrication
Fabricated configurations and pre-assembled spools are welded to the arrangement drawing. Duplex and super duplex work is controlled for heat input, which is what preserves the ferrite-austenite balance those grades depend on.
Machining and finishing
Weld preparations, bevels and faces are machined to the end connection specified. Hygienic components are polished and, where required, electropolished to the internal surface finish stated on the order.
Inspection
Dimensions, wall thickness and end preparation are checked against the standard. Our quality assurance team reviews each line of the order with the sales staff against what you specified: grade, size, schedule, standard and documentation.
Testing
Hydrostatic testing is carried out where the standard or the order requires it; mild steel fittings are tested at 1.5× design pressure before supply.
Documentation and despatch
Material test certificates and the test and inspection records called for by the order are compiled and issued with the goods, so the consignment can be signed in without a follow-up request.
Material families worked
- Stainless Steel
- Alloy Steel
- Carbon Steel
- Duplex Stainless Steel
- Super Duplex Stainless Steel
Documentation
Tell us what has to arrive with the goods
In most of the plants we supply, a component without its paperwork cannot be installed. Material test certificates, test and inspection records, and any third-party or IBR documentation your specification calls for are compiled against the order and issued with the consignment.
The requirement varies more than people expect between a maintenance replacement and a project package, so it is worth stating up front. Include it with the enquiry and it is priced and planned from the start rather than chased afterwards.
Worth stating on the enquiry
- Material test certificate (MTC), with the EN 10204 type required
- Hydrostatic test certificate
- Dimensional inspection report
- IBR certification, where the line falls in scope
- Positive material identification (PMI)
- Surface finish record, for hygienic components
- Third-party inspection, and by whom
Where the work happens
Works and office
Manufacturing in Uttarakhand, commercial office in Mumbai, and stock held at warehouses in multiple locations across India.
Office
Plot No. 123 E-1, Shanti Bhavan,V.P. Road, Girgaon,Mumbai – 400004, Maharashtra, IndiaWorks
Khasra No. 1600, Salempur Road,Rawali Mahood-2,Haridwar – 249402, Uttarakhand, IndiaEnquiries
Discuss a manufacturing requirement
Non-standard configurations, fabricated spools and documentation packages are all worth a conversation before the enquiry is written.